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A new category of low solids fluxes was introduced in the early 1990s to meet the needs of localities where volatile organic compounds (VOCs) are regulatedThese fluxes are marketed as VOC-free or low-VOC fluxes The solvent in this case is 100 percent water or at least greater than 50 percent water Use of these fluxes requires special care in the preheat step where the water (solvent) must evaporate before the assembly reaches the solder wave Failure to do this will result in excessive solder ball formation Solder fluxes and pastes have gone through significant evolution since the early 1980s As of 2006, in North America about 70 percent of the fluxes were not cleaned, 25 percent were water-soluble, and 5 percent were rosin-based for military applications10 However, in the lead-free soldering world, more cleaning is required..

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The design procedure for an aerostatic thrust bearing is quite similar to that of the aerostatic journal bearing The design of the aerostatic thrust bearings requires a compromise between the conflicting demands of performance, the available gas supply and the manufacturing capability The load capacity, stiffness and gas flow can be estimated by reference to Figure 761 and Figure 762 The data are presented for a supply pressure gauge of 100 lbf/in2 and atmospheric exhaust conditions The standard clearance of 00005 in is the same as that for the journal bearings For Figure 761 and 762, the load capacity is given at the point of maximum stiffness (Kg = 069) Example: Design of Thrust Bearing Two thrust bearings are used to provide the ability to carry load in both directions The thrust bearings support the grinding spindle of a machine The parameters are introduced as follows: Thrust Load = 120 lbf 534 N Axial Stiffness = 800 000 lbf/in 140 000 N/mm 517 kPa Air Supply Pressure = 75 lbf/in2 Airflow = 065 scfm 00184 m3/min Outer Diameter = 3 in 762 mm Central Hole Diameter = 1 in 254 mm Figure 759 shows the aerostatic work and grinding spindles of a Toshiba ultra-precision grinding machine Both the spindles require thrust bearings, as aerostatic journal bearings are not capable of

Flux removal is motivated by several factors, and the importance of these factors varies with the end use of the product In general, the purpose of cleaning is (1) to remove corrosive residues from the soldering process or handling operations (some fluxes have high levels of halide activators that would cause corrosion were they not removed); (2) to remove rosin, resin, or other insulating residues that would interfere with bed-of-nails electrical testing; (3) to remove rosin, resin, or other residues that attract dust, dirt, and other airborne contaminants; (4) to ensure that the board is free of residues and contamination prior to conformal coating In the early days of soldering, cleaning was either not done, because the flux was mostly rosin and noncorrosive (eg, the telecom fluxes), or cleaning of rosin flux residue was done with solvents.

Typically the solvent was a halogenated material, as such solvents were considered relatively nontoxic and were nonflammable However, in the late 1970s, the Environment Protection Agency (EPA) listed some of these solvents, such as perchloroethylene and trichloroethylene, as suspected carcinogens and lowered the allowed level of these in the operator-breathing zone This led to the application of CFC azeotropes with methyl alcohol, ethyl alcohol, and methylene chloride as replacements However, the CFCs were not without their own environmental problems In September 1987 at the United Nations Environment Program Conference in Montreal, 24 countries signed the Montreal Protocol on Substances that Deplete the Ozone Layer The protocol was the beginning of an international agreement on the reduction of CFCs that were shown to have a deleterious effect on the stratospheric ozone layer that protects us from harmful ultraviolet radiation.

The initial protocol targeted CFCs and halons (bromine-containing CFCs) and proposed a 50 percent reduction in production by 1998 based on 1986 levels Revisions to the protocol led to a ban on the manufacture of CFCs and other ozone-depleting chemicals effective by the end of 1995..

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